LUBCHEM Korea Specialty Lubrication Application Guide — India | Project Sales Corp

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LUBCHEM KOREA

Specialty Lubrication Application Guide — India

Steel · Cement · Automotive · Textile · Industrial Equipment

Application-led specialty lubrication solutions for demanding industrial environments
Compiled for Indian Industry by Project Sales Corp
Industrial Solutions Since 2000

PSC APPLICATION CHECK Machine / OEM · Lubrication point · Current lubricant · Temperature · Load / speed · Water / dust · Lubrication method · Current interval

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Start With the Application

The Machine Comes First. The Lubricant Comes Next.

A lubricant should follow the application—not lead it.

A bearing in a continuous caster, a work-roll bearing, a kiln girth gear, a robot reducer and a stenter chain may all need lubrication, but the operating problems are fundamentally different.

Find the industry and process
Identify the machine and lubrication point
Define heat, load, speed, water, dust and lubrication method
Review the documented LUBCHEM application
Ask PSC to verify the application before changing

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Steel Industry

Follow the Steelmaking Process

RAW MATERIALSINTER / PELLETBLAST FURNACESTEELMAKINGCONTINUOUS CASTINGHOT ROLLINGCOLD ROLLINGFINISHING

One steel plant. Hundreds of lubrication points. No single lubricant answer.

Heavy load
Heat
Water
Dust & scale
Shock & vibration
Centralised lubrication

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Steel · Raw Material Handling

Heavy Loads Before the Furnace

Stackers, reclaimers, conveyors, screens and grinding mills operate continuously in dust, shock and contamination.

Documented application references

Stacker/reclaimer slew bearing & slew gear — BE 2102 G
Conveyor drive/return rolling bearings — HB 3101 EP
Vibrating screen eccentric-shaft bearing — HB 3101 P
Grinding-mill rolling bearings — BE 2181
Grinding-mill open gear — EO 210 G Series

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Steel · Coke, Lime & Sinter

Different Machines. Different Lubrication Problems.

High temperature, exposed gearing, sliding surfaces and slow heavily loaded bearings occur side-by-side.

Documented application references

Coke-oven reversible gas valve — HB 3101 EP
Pusher/guide rack rail — EO 2107 G
Precipitator hammer bearings — BE 210 G Series
High-speed rotor bearing — BH 6042
High-temperature grease application — HB 3101 S
Lime-kiln riding ring — HM 9059 GM
Sinter rotary-mixer open gear — EO 2100 G
Sinter trolley-wheel bearing — BE 2181
Sinter slide tracks — HP 3101/2

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Steel · Blast Furnace & Steelmaking

Review the Lubrication Point, Not Just the Plant Area

Blast-furnace and steelmaking equipment combine heat, contamination, intermittent movement and heavy mechanical loads.

Application review

Roots-blower gearbox
Charging-system equipment
Hot-metal and slag cars
Tapping and drilling equipment
Ladle and furnace mechanisms
Centralised lubrication points

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Steel · Continuous Casting

Heat + Water + Slow Rotation

Continuous casting is one of the clearest examples of why temperature alone cannot define a grease.

HB 3101 P

Continuous-casting / high-temperature roller applications
Review centralised lubrication compatibility
Check water exposure and washout
Confirm bearing speed and actual bearing temperature
Record current relubrication interval

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Steel · Hot Rolling

Load, Water, Shock and Speed

Work-roll and auxiliary bearings operate under combinations of radial load, speed cycling and water contamination.

BE 2102 G

Documented work-roll / extreme-pressure bearing application
Review water exposure
Confirm bearing and housing arrangement
Check speed and temperature
Compare current consumption and interval

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Steel · Cold Rolling & Finishing

Higher Speed. Cleaner Product. Different Risks.

Cold rolling and finishing add speed, emulsions, chemical exposure and product-quality considerations.

Selection inputs

Current grease or oil
Manual or centralised system
Bearing type and speed
Water/emulsion exposure
Temperature
Current interval and consumption

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Steel · Quick Reference

Find the Application

A compact index of documented steel-plant applications used in this guide.

Key product families

BE 2102 G — heavy-load / work-roll / slew applications
HB 3101 EP — conveyor and selected coke-process bearings
HB 3101 P — vibrating screen / continuous-casting applications
BE 2181 — grinding and sinter bearings
EO 210 G / EO 2100 G — open gears
HM 9059 GM — riding ring
HP 3101/2 — sinter slide tracks
KR 6102 EP — pellet equipment (application review required)

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Cement Industry

Follow the Cement Process

QUARRYCRUSHERRAW MILLPREHEATERROTARY KILNCLINKER COOLERCEMENT MILLPACKING

Follow the process. Find the machine. Then select the lubricant.

Heavy load
Dust
Shock
Open gears
Temperature
Vibration
Continuous operation

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Cement · Crushing & Raw Material

Dust, Shock and Heavy Bearing Loads

Crusher and raw-material equipment must be reviewed by bearing arrangement, speed, load, contamination and lubrication method.

Application check

Crusher bearing / heavy-load point
Stacker and conveyor equipment
Drive bearings
Current grease and interval
Dust ingress and seal condition

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Cement · Raw & Vertical Mills

Large Rotating Equipment Needs Point-by-Point Review

Mill bearings, drives and exposed gearing can sit on the same machine while requiring different lubricant technologies.

Before changing a mill lubricant

OEM and model
Exact lubrication point
Current lubricant
Bearing or gear arrangement
Temperature and load
Consumption / analysis data

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Cement · Rotary Kiln

One Kiln. Several Lubrication Problems.

The girth gear, pinion, tyre/riding ring, support rollers, thrust rollers and drive bearings should not be treated as one lubrication application.

Open-gear lifecycle

EO 2101 GA — priming / preparation
EO 2107 GB — running-in / corrective
EO 2100 GC — operational
HM 9059 GM — riding-ring / kiln-tyre application

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Cement · Girth Gear

A Girth Gear Has a Life Cycle

Use the correct stage of lubrication rather than treating every open-gear condition as identical.

NEW / SERVICED → RUNNING-IN → NORMAL OPERATION

01 — EO 2101 GA · priming / preparation
02 — EO 2107 GB · running-in / corrective
03 — EO 2100 GC · operational
Send gear/pinion details, tooth-flank photographs and existing lubricant

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Cement · Kiln Tyre & Riding Ring

Do Not Confuse the Riding Ring With the Open Gear

The relative movement at the kiln tyre/riding ring is a distinct lubrication problem.

HM 9059 GM

Documented riding-ring / kiln-tyre application
Confirm kiln arrangement
Record current lubricant and application method
Do not substitute an open-gear lubricant automatically

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Cement · Support & Thrust Rollers

Oil or Grease? Start With the Arrangement.

Support and thrust roller lubrication must follow the actual bearing arrangement.

Decision path

Oil-lubricated arrangement → review viscosity and operating temperature
Grease-lubricated arrangement → review NLGI, speed, load and sealing
Confirm OEM / bearing arrangement before product selection

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Cement · Roller Press / PGR

Extreme Load at the Grinding Interface

Roller-press bearing applications combine heavy loads, shock, contamination and continuous service.

BE 6181 MG — verify against the specific equipment/application

OEM
Bearing
Grease quantity
Lubrication system
Current product
Temperature and interval

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Cement · Open Gears

Priming, Running-In and Operation Are Not the Same Job

Large open gears in kilns and mills need a stage-specific lubrication approach.

EO open-gear system

EO 2101 GA — priming
EO 2107 GB — running-in / corrective
EO 2100 GC — operation
Send overall gear, pinion and tooth-flank photographs for review

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Cement · Quick Reference

Cement Application Selector

Use this page to identify the section—then verify the actual machine before changing lubricant.

Reference

BE 6181 MG — selected heavy-load cement applications
EO 2101 GA — open-gear priming
EO 2107 GB — running-in / corrective
EO 2100 GC — operational open gear
HM 9059 GM — kiln tyre / riding ring
GM / GH families — application-dependent oil systems
BE families — application-dependent grease systems

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Automotive Industry

Specialty Lubrication Inside the Vehicle

CHASSISSUSPENSIONBRAKESWHEEL / HUBPOWERTRAINELECTRICALBODYACTUATORS

One vehicle. Dozens of different lubrication requirements.

Friction & wear
Noise
Temperature
Plastic compatibility
Elastomer compatibility
Long-life lubrication

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Automotive · Driveline & Suspension

Movement, Load and Shock

Automotive component lubrication is defined by the component, material pair and expected service life.

Documented product/application references

CV 3031 C — CV-joint applications
UJ 6032 — spline-shaft applications
LM 8021 — suspension applications
TB 2051 — shock-absorber applications

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Automotive · Wheel & Rotating Components

Reliability at the Wheel End

Load, speed, temperature, water exposure, seal compatibility and grease life all matter.

Application references

SB 6042 — wheel bearing / hub
TP 3022 — belt tensioner / clutch-release bearing
TP 3033 G — alternator
RG 6021 M — starter motor

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Automotive · Brake Systems

Lubrication Where Control Matters

Lubricants belong only at the appropriate mechanical lubrication points—not on friction surfaces.

Application references

BP 3091 — documented disk-brake related application
BS 6070 — clutch master/slave-cylinder application
Confirm component material and lubrication point before use

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Automotive · Clutch & Transmission

Controlled Movement Across the Powertrain

Lifetime lubrication requires a different conversation from routine maintenance lubrication.

Application references

DF 6172 — dual-mass flywheel
BH 6061 — spline joint
TP 3022 — clutch-release bearing
Confirm transmission/component manufacturer, materials and required life

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Automotive · Electrical Components

Small Components. Long Service Expectations.

Speed, bearing size, temperature, noise, migration and expected component life drive selection.

Application references

TP 3033 G — alternator
RG 6021 M — starter motor
SG 6082 — fan bearing
BP 4032 — water pump

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Automotive · Plastic Gears & Actuators

Lubrication Beyond Metal-on-Metal

Plastic compatibility, low friction, noise and long-life performance become central.

Application references

GA 6521 F — plastic gear / actuator applications
GA 6462 MF — gear actuators / precision gear mechanisms
Tell PSC the material pair before selecting the grease

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Automotive · Body Mechanisms

The Lubricants Drivers Never See

Window, sunroof, seat and lock mechanisms can require smooth, quiet, long-life lubrication.

WR 6072 F

Automotive window-module application
Review low-temperature operation
Confirm plastic / metal interfaces
Check migration and noise requirements

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Automotive · PFPE

When Conventional Grease Is Not Enough

PFPE chemistry may be relevant where extreme temperature, chemical resistance, long life or material compatibility justify it.

PF 8022

PFPE / PTFE specialty product in PSC's automotive material
Do not specify PFPE solely because an application is difficult
Verify the component and operating environment first

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Automotive · Quick Reference

Component → LUBCHEM

A fast reference for the automotive applications covered in this guide.

Selector

CV joint — CV 3031 C
Shock absorber — TB 2051
Spline shaft — UJ 6032
Suspension — LM 8021
Wheel/hub — SB 6042
Alternator — TP 3033 G
Starter — RG 6021 M
Fan bearing — SG 6082
Water pump — BP 4032
Dual-mass flywheel — DF 6172
Window module — WR 6072 F

PSC APPLICATION CHECK Machine / OEM · Lubrication point · Current lubricant · Temperature · Load / speed · Water / dust · Lubrication method · Current interval

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Textile Industry

From Fibre to Finished Fabric

FIBRESPINNINGWINDING / TWISTINGWEAVINGWET PROCESSINGSTENTERFINISHING

Speed and temperature can change the lubricant requirement completely.

High speed
Heat
Fibre contamination
Small bearings
Chains
Precision mechanisms

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Textile · Carding & Drawing

Lubrication at the Start of Spinning

Carding and drawing machines contain multiple bearing and sliding applications.

Documented references

DF 6102 — rotary plate / plain bearings in carders and drawing frames
BL 6012 — top / bottom roller bearings in drawing frames
Review speed, load, temperature, fibre contamination and interval

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Textile · Ring & Open-End Spinning

When Bearing Speed Becomes Critical

High-speed spinning applications require careful control of lubricant quantity, viscosity and thermal behaviour.

Documented references

PH 4101 — ring-spinning frame roller bearings
PH 4012 — open-end spinning turbines / high-speed applications
Send machine, rotor/spindle speed, bearing and existing grease

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Textile · Synthetic Fibre

Precision Lubrication in Fibre Production

Godet and other high-speed rotating elements can turn a lubrication issue into a product-quality issue.

Application review

HL 3091 — godet / high-speed bearing application
PF 8092 — specialty demanding bearing application where documented
Check speed, bearing temperature, migration and contamination risk

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Textile · Twisting & Winding

Repeated Motion at Production Speed

Rotating bearings and reciprocating guides on the same machine may need completely different lubricant behaviour.

MP 6202 CR

Thread-guide / winding-slide application
Zig-zag / traversing guide application
Confirm material pair, cycle rate and temperature

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Textile · Weaving

Speed, Impact and Repetitive Motion

Weaving machinery combines bearings, gears, guides, cams and reciprocating mechanisms with fibre contamination.

Application review required

Bearings
Gears
Guides
Cams
Reciprocating mechanisms
Electric motors

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Textile · Wet Processing

Water, Chemicals and Heat

Washing, mercerising, dyeing and steaming change the lubrication environment completely.

PH 4052

Documented wet-processing / finishing bearing application
Review water resistance
Review chemical environment
Confirm temperature and relubrication frequency

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Textile · Stenter Chains

High-Temperature Chain Lubrication

Stenter-chain selection should be based on actual chain temperature, lubrication system, deposits and consumption.

CH / CM series

CH 260
CM 320
CH 320 SUPER
CH 320 SUPER (N) V
Send current product and operating temperature for review

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Textile · Motors & Auxiliary Equipment

The Equipment Around the Machine Matters Too

Motor, fan, pump and drive bearings need their own speed, temperature and relubrication review.

Application references

HL 3032 L — electric-motor bearing application
HL 3043 — electric-motor / related bearing application
Confirm RPM, bearing size, temperature and seal/shield arrangement

PSC APPLICATION CHECK Machine / OEM · Lubrication point · Current lubricant · Temperature · Load / speed · Water / dust · Lubrication method · Current interval

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Textile · Quick Reference

Machine → LUBCHEM

Use this page as the starting point for a textile application review.

Selector

Carder/drawing frame — DF 6102
Drawing-frame rollers — BL 6012
Ring spinning — PH 4101
Open-end spinning — PH 4012
Godet / high speed — HL 3091
Winding guides — MP 6202 CR
Wet processing — PH 4052
Stenter chain — CH / CM series
Motor bearings — HL 3032 L / HL 3043

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Hyper Compressors / LDPE

Specialty Lubrication for Hyper Compressors

High-pressure LDPE compressor lubrication is a specialist application where lubricant selection involves more than viscosity.

PE 270 — documented data

Viscosity @ 40°C: 274.6 cSt
Viscosity @ 100°C: 47.40 cSt
Viscosity Index: 234
Pour Point: -45°C
Flash Point: 244°C

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Hyper Compressors

HC 220 W · Pumpability-Tested Documentation

LUBCHEM documentation includes Burckhardt Compression pumpability test material for HC 220 W. This is test evidence, not an OEM-approval claim.

HC 220 W — documented data

Viscosity @ 40°C: 220.5 cSt
Viscosity @ 100°C: 21.48 cSt
Viscosity Index: 116
Pour Point: -15°C
Flash Point: 254°C
Pumpability tests documented at 164 rpm and 250 rpm (2017)

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Robotics & Automation

Specialty Lubrication for Precision Motion

Precision reducers and actuators demand low wear, controlled friction and long-life lubrication.

Application references

RB 6020 M — robot reducer
GA 6462 MF — gear actuator / precision gear mechanism
GA 6521 F — plastic gear / actuator
Send robot/OEM, reducer maker, gear type, speed, load and existing grease

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Machine Tools

When Speed Changes Everything

High-speed spindle bearings require careful control of grease quantity, speed factor and temperature.

SPO 2 — high-speed spindle-bearing application

Machine / spindle OEM
Bearing
Maximum RPM
Preload
Temperature
Existing lubricant
Required life

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PFPE & Specialty

For Applications Beyond Conventional Lubricant Chemistry

PFPE chemistry becomes relevant only when the operating requirement justifies it.

PF 8092 MS / PF 8022

Extreme-temperature applications
Chemical-resistance requirements
Long-life lubrication
Material compatibility
Food-grade use only where the applicable certification supports it

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High Temperature

“High Temperature” Is Not a Lubricant Specification

Actual bearing temperature is only one input.

Same temperature. Different machine. Different lubricant.

Actual bearing temperature
Ambient / process temperature
Speed
Load
Water exposure
Lubrication frequency
Bearing type
Manual or centralised system

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India Enquiries

Already Know the LUBCHEM Product Code?

You do not need a long technical enquiry.

SEND PSC

Product code
Pack size
Quantity
Delivery location
Required date

PSC APPLICATION CHECK Machine / OEM · Lubrication point · Current lubricant · Temperature · Load / speed · Water / dust · Lubrication method · Current interval

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Product Index

LUBCHEM Product → Application

A compact reference to products appearing in this guide.

Selected index

BE 2102 G — heavy-load / work-roll / slew
BE 2181 — grinding / sinter bearings
BL 6012 — drawing-frame rollers
CH 320 SUPER — stenter chain
CV 3031 C — CV joint
DF 6102 — carder / drawing frame
DF 6172 — dual-mass flywheel
EO 2101 GA — open-gear priming
EO 2107 GB — running-in / corrective
GA 6462 MF — precision actuator
HC 220 W — hyper compressor
HM 9059 GM — kiln tyre / riding ring
MP 6202 CR — winding guides
PE 270 — hyper compressor
PH 4012 — open-end spinning
RB 6020 M — robot reducer
WR 6072 F — automotive window module

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Application Index

Machine / Component → Where to Look

Find the machine first, then review the relevant application page.

Index

Continuous caster — Steel · p7
Work-roll bearing — Steel · p8
Pellet equipment — Steel · p10
Cement girth gear — Cement · p15
Kiln tyre — Cement · p16
CV joint — Automotive · p22
Stenter chain — Textile · p38
Hyper compressor — p41–42
Robot reducer — p43
Spindle bearing — p44
PFPE specialty — p45

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Back Cover

Don't Start With the Product.

Start With the Machine.

SHOW US THE APPLICATION.

If you know the product — Product Code + Quantity + Location
If you know the machine — OEM + Model + Lubrication Point
If you only know the problem — Send Us a Photograph
Project Sales Corp · LUBCHEM Korea Specialty Lubricants — India
info@projectsalescorp.com · www.projectsalescorp.com

PSC APPLICATION CHECK Machine / OEM · Lubrication point · Current lubricant · Temperature · Load / speed · Water / dust · Lubrication method · Current interval